Operational
Velanja Plant
Antroli, Kamrej, Surat, Gujarat
Land area
4,00,000 sq ft
Capacity
400 T/day · 75,000 T/yr
Survey No. 18, NH-8 to Velanja Road, Village Antroli, Taluka Kamrej, Surat, Gujarat 394150
610 T/day
Casting capacity, both plants
1,25,000 T
Annual production capacity
11,50,000 sq ft
Land across Surat plants
450+
People on our team
12
EOT cranes, 3 to 15 T
01 — The plants
Our commitment to manufacturing excellence lies at the heart of Trilok.
Customised solutions, rigorous quality control and a dedication to eco-friendly practice are the cornerstones of our manufacturing process.
Both Surat plants cure with a fully automatic steam-curing system rather than water curing, and batch with RO-treated water from three RMC plants. Every unit is lifted, stacked and dispatched with our own EOT and hydra cranes.
We take pride in delivering not just products, but precision, reliability and consistent quality.
02 — Locations
Where we cast.
Land, capacity and status of each plant.
Operational
Operational
Naroli–Kim Plant
Kim, Surat, Gujarat
Land area
7,50,000 sq ft
Capacity
250 T/day · 50,000 T/yr
Expansion in progress.
Coming up · Sohna, Gurugram
Under construction
Delhi NCR Plant
Sohna, Gurugram, Haryana
Land area
11,00,000 sq ft
Capacity
Coming up
Regional office: Khata No. 501, Village Sancholi, Tehsil Sohna, Gurgaon, Haryana 122103
03 — Process
From mould to site.
The same route for every unit, checked at every step.
01
Design
Section design & mould
Our R&D team details the section and reinforcement, and the moulds are made in-house for a clean demould.
02
Material check
Raw material inspection
Every truck of sand and aggregate is checked by our QC engineer to the IS code before it is allowed to unload.
03
Batching
Batching & casting
Three RMC plants — Schwing Stetter and KYB Conmat — batch M50 to M75 mixes with RO-treated water.
04
Curing
Automatic steam curing
Units cure in a fully automatic steam-curing system instead of water curing, for consistent strength on a fixed cycle.
05
Testing
Testing in our NABL lab
Cube, slump, V-funnel, rebound hammer and core tests, with independent third-party testing on top.
06
Dispatch
Stacking, loading & delivery
EOT cranes from 3 to 15 tonnes and eight hydra cranes stack and load units for delivery straight to the trench.
04 — Plant & machinery
Equipment that keeps the line moving.
Batching, curing, lifting and testing — all in-house.
RMC batching plants
3 plants
Schwing Stetter and KYB Conmat batching plants for consistent, high-strength mixes.
Steam-curing system
Automatic
Full automatic steam curing — no water curing — for strength on a controlled cycle.
RO water plant
RO water
Mix water is treated through our own RO plant.
Cement silos
Bulk storage
Bulk cement storage feeding the batching plants.
EOT cranes
12 cranes · 3–15 T
Overhead cranes for demoulding, handling and stacking.
Hydra cranes & forklifts
8 cranes
Mobile lifting across the yard and for loading trucks.
NABL-accredited lab
In-house
Testing for materials and concrete on site.
ERP-managed plant
ERP
Production, stock and dispatch tracked in ERP software.
Yard storage
32,000 T
Stacking yards of 12,000 T and 20,000 T for ready stock.
05 — People & safety
A clean plant and a safe crew.
56 staff and 400+ skilled and semi-skilled workers run our plants — with safety built into every shift.
- 01
A clean plant
Organised yards and clear walkways, every shift.
- 02
Safety gear for everyone
Every employee and worker uses safety gear on the floor.
- 03
In-house safety inspector
A dedicated safety inspector watches over the plant.
- 04
Regular training
Crews are trained on handling, lifting and quality.
- 05
Festivals together
We celebrate the festivals as one team.
Start a conversation
Plan your supply around our capacity.
Tell us the quantities and the programme. We'll schedule the casting to match your site.